Whisky making process

Whisky making process

 Whisky making process is mainly following 6 steps.

Malt mill for whisky

1) Material milling

 Any grain material(Malt, Barley, Corn, Rye, Wheat and etc) for whisky is milled before mashing.
 Material is biggest difference between Malt whisky and grain whisky. Malt whisky use only malt and grain whisky use not only malt but also other grains.

Mash tun for whisky

2) Mashing

 All grain is put in hot water to convert  starch in grain to sugar by enzyme. Enzyme is normally come from Malt.

 This sugar rich liquid is called "Mash" and tank used for mashing is called "Mash tun".
Most of mash tun is made by stainless but some made by wood.

Fermentation tank for whisky

3) Fermentation

 Sugar in mash is converted to alcohol by adding yeast. Normally Fermentation takes more than 48 hours although mashing takes 6-8 hours. So number of fermentation tank is usually 3-4 times of mashtan.
 Fermentation tank is also made by stainless or wood.

Pot still for whisky

4) Distillation

 Distillation makes high alcohol from mash due to boiling point difference between alcohol and water. High alcohol spirits made by distillation is called "New make"
 There are 2 type distillation facilities (Pot still and Column still). Malt whisky is made by pot still grain whisky is normally made by column still.

Cask aging for whisky

5) Cask Aging (Matuared)  

 High alcohol spirits is put in Cask. Cask type give different taste and flavor to whisky. Several cask are used for whisky aging but most major cask is used bourbon cask.
 There are several whisky labeling ??? cask finish. It means that 2nd aging in different cask after 1st aging.

Bottling for whisky

6) Bottling

 Whisky is bottled after several years aging in cask. Bottled one just after distillation without aging is called "New Pot" or "New Make". Bottled one before regulated years aging in cask is called "New Born"
  Except for single cask, bottle whisky contains material whisky from several casks.

Process difference between Malt whisky and Grain whisky

Material, Enzyme and Distillation pot are main different process points between Malt whisky and Grain whisky

Material

Malt whisky : Only Malt.
Grain whisky : Malt & other grains

Malt and Malt+Grain

Enzyme

Malt whisky : 2-raw barley Malt.
Grain whisky : 6-raw barley Malt

2 raw barley and 6 raw barley

Distillation Still

Malt whisky : Pot still
Grain whisky : Column still

Pot still and Column still